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Proceedings of the 7th International Conference on Fracture Fatigue and Wear - FFW 2018, 9-10 July 2018, Ghent University, Belgium
von: Magd Abdel Wahab
Springer-Verlag, 2018
ISBN: 9789811304118 , 831 Seiten
Format: PDF, Online Lesen
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Proceedings of the 7th International Conference on Fracture Fatigue and Wear - FFW 2018, 9-10 July 2018, Ghent University, Belgium
Preface
6
Organisation
8
Organising Committee
8
Chairman
8
Co-chairman
8
International Scientific Committee
8
Contents
10
Fracture
17
Failure Analysis of a Removable Support of a Cockpit Seat in a STOL Airplane
18
Abstract
18
1 Introduction
18
2 Results and Discussion
20
2.1 Macro Examination
20
2.2 SEM
22
2.3 Microstructure
25
2.4 Micro Hardness Test
26
2.5 Estimated Maximum Forces
27
3 Conclusions
31
4 Recommendations
31
Acknowledgments
32
References
32
Spot Welding Joint’s Fracture Behavior and Fundamental
33
Abstract
33
1 Introduction
33
2 Fracture Mechanics of Spot Welds
34
3 Modeling and Simulation
35
3.1 Specimen Modeling
35
3.2 Material Properties
35
3.3 Finite Element Analysis Code
35
3.4 Mesh Generation and Boundary Conditions
36
4 Results and Discussion
36
4.1 Maximum Stresses and Crack Propagation
36
5 Conclusions
41
Acknowledgments
41
References
41
Failure and Fracture Analysis of Al-alloy Wheel Rim of a Vehicle
43
Abstract
43
1 Introduction and Background Information
43
2 Experimental Procedure
44
3 Results and Discussion
45
3.1 Visual Examination and Stereomicroscopy
45
3.2 SEM Fractographic Evaluation
45
3.3 Optical Metallography
45
3.4 SEM/EDS Analysis
47
3.5 Charpy Impact Testing
49
4 Conclusions
54
References
55
Key Parameters for Fracture Toughness of Particle/Polymer Nanocomposites; Sensitivity Analysis via XFEM Modeling Approach
56
1 Introduction
56
2 Numerical Modeling for Fracture of Particle/PNCs
57
3 Sensitivity Analysis Methods
60
3.1 Regression Method
60
3.2 Elementary Effects
60
3.3 Sobol' Method
60
3.4 Extended Fourier Amplitude Sensitivity Test
61
4 Results
62
5 Conclusion
64
References
64
A Criterion for Crack Initiation at Blunt Notches Based on the Concept of Local Strength
67
Abstract
67
1 Introduction
67
2 Problem Statement
69
3 Fracture Criterion
70
4 Examples of Fracture Criterion Application
71
4.1 Plate with an Elliptic Hole Under Tension
71
4.2 Infinite Body with Ellipsoidal Hollow Under Tension
72
5 Comparison Between Predicted and Experimental Data
73
5.1 Plate with a Circular Hole Under Tension
73
5.2 Plate with Lateral Notches Under Tension
73
5.3 Bar with a Circumferential Notch Under Tension
74
5.4 Plate with a Circular Hole Under Compression
75
6 Conclusions
75
Acknowledgments
76
References
76
Effect of Friction Coefficient and Maximum Contact Pressure on the Spalling Depth of Gear Teeth Flank
78
Abstract
78
1 Introduction
78
2 Numerical Simulation
79
3 Results and Discussion
79
4 Conclusion
82
References
82
Transient Analysis of Multiple Interface Cracks in Two Bonded Elastic and Piezoelectric Layers
84
Abstract
84
1 Introduction
84
2 Formulation of the Problem
85
3 Derivation of the Integral Equations
88
4 Results and Discussions
89
5 Concluding Remarks
91
References
91
A Study on the Constitutive Equation Effects in the Fracture Initiation of AA5450 Sheets
93
Abstract
93
1 Introduction
93
2 Experiments
94
3 Finite Element Model
94
4 Results and Discussions
95
5 Conclusions
97
References
97
Predicting the Failure Type of Liquid Hydrocarbon Pipeline Using Fuzzy Expert System
99
Abstract
99
1 Introduction
99
2 Fuzzy Expert Systems
100
3 Development of a Fuzzy Logic-Based Failure Model
101
3.1 Data Collection, Filtering and Classification
101
3.2 Fuzzy of Variables and Define Membership Functions
101
3.3 Establishing a Fuzzy Rule Base for FES
103
3.4 Model Implementation
104
3.5 Model Validation
104
4 Conclusion
104
References
105
Simulation of Loading Rate Effects on Dynamic Brittle Failure of Concrete Structures Using a Two-Scale Damage Model
106
1 Introduction
106
2 Dynamic Damage Model
107
3 Compact Tension Test
108
4 L-Shaped Specimen Test
110
5 Conclusions
112
References
112
Deformation Behavior and Fracture of Al-CuZr Nano-Laminates: A Molecular Dynamics Simulation Study
114
Abstract
114
1 Introduction
114
2 Simulation Methodology
115
3 Results and Discussions
116
4 Conclusions
119
References
120
Model of Damaged Medium for Describing Fatigue Fracture of Materials and Structures
122
Abstract
122
1 Introduction
122
2 Defining Relations of Mechanics of Damaged Media
124
3 The Investigation Results
127
4 Conclusion
137
Acknowledgements
138
References
138
Modeling of Fatigue Fracture of Coatings in Multi-cycle Friction Contact
140
Abstract
140
1 Introduction
140
2 Problem Formulation and the Method of Solution
141
2.1 Contact Problem Solution
141
2.2 Calculation of Internal Stresses
143
2.3 Model of the Contact Fatigue at the Layer-Substrate Interface
143
3 Results and Discussion
145
4 Conclusions
148
Acknowledgments
148
References
148
Research and Modeling of Stress-Strain State and Fracture Strength of Triplexes at Temperatures 293–213 K
150
Abstract
150
1 Introduction
150
2 Materials and Methods
153
2.1 Test Samples and Materials
153
2.2 Modeling of the Adhesion Processes and the Triplex Separate Layers Fracture in the Presence of Crack-Like Defects
154
2.3 Measurements
156
2.4 Methodology to Determine Stresses
157
3 Experimental Results
158
4 Analysis of the Experimental Results of Studies of Stress-Strain and Boundary States of the Triplex in the Temperature Range 293–213 K
160
5 Numerical Modeling of the Framing Influence on the SIF of Surface Cracks
161
5.1 Modeling Conditions
161
5.2 Numerical Results and Discussion
162
6 Conclusions
163
References
164
Influence of Low Temperature on Mechanical Properties of Carbon Steel P110 Estimated by Means of Small Punch Test
166
Abstract
166
1 Introduction
166
2 Experimental Methodology
168
3 Results and Discussion
170
4 Summary
176
Acknowledgements
177
References
177
Crack Propagation in Various Double Cantilever Beam Geometric Configurations
179
Abstract
179
1 Introduction
179
2 Procedures and Methodology Used
180
2.1 Williams Power Series
180
2.2 Over-Deterministic Method (ODM)
180
3 Cracked Geometry, Numerical Model, ODM, MTS Criterion
181
3.1 Investigated Cracked Geometry
181
3.2 Numerical Model in ANSYS
181
3.3 ODM Procedure
182
3.4 MTS Criterion Evaluation
182
4 Results and Discussion
182
5 Conclusion
184
Acknowledgements
184
References
184
Lateral Indentation and Impact Analyses on Curved Composite Shells
186
1 Introduction
186
2 Materials and Methods
187
2.1 Experimental Setup and Testing
188
2.2 Numerical Analyses
189
3 Results and Discussion
191
3.1 Sensitivity Analysis on the Hashin Parameters
193
4 Conclusions
197
References
198
Structured Learning-Based Sinusoidal Modelling for Gear Diagnosis and Prognosis
199
Abstract
199
1 Introduction
199
2 Problem Formulation
200
3 The Structured Learning Based Sinusoidal Modelling
203
4 Performance Investigation
204
5 Conclusion
207
References
207
Singular Stress Field of Interfacial Small Crack in Orthotropic Bonded Plate
209
Abstract
209
1 Introduction
209
2 Singular Stress Field of Interface Edge
210
2.1 Definition of Stress Intensity Factor
210
3 Method of Analysis
211
3.1 Analysis Condition
211
3.2 Determination of Stress Intensity Factor
212
4 Numerical Results and Discussions
212
4.1 Expression of Stress Intensity Factor of Small Edge Interface Crack
212
4.2 Effect of Material Combination
213
5 Conclusions
215
References
216
Comparative Research on Calculation Methods of Stress Intensity Factors and Crack Propagation Criterion
217
Abstract
217
1 Introduction
217
2 Calculation Methods of Stress Intensity Factor
218
3 Calculation Methods of Crack Propagation Criterion
220
4 Conclusions
224
Acknowledgements
224
References
224
Crack Identification Using eXtended IsoGeometric Analysis and Particle Swarm Optimization
225
Abstract
225
1 Introduction
225
2 Motivation and X-IGA Approach in Forward Problem
226
2.1 A Brief of B-Spline/NURBS Functions
227
2.2 XIGA Implementation
227
3 Particle Swarm Optimization (PSO)
229
4 Numerical Results
231
4.1 Cracked Plate - Scenario 1
231
4.2 Cracked Plate - Scenario 2
231
4.3 Cracked Plate - Scenario 3
233
4.4 Cracked Plate - Scenario 4
234
5 Conclusion
236
References
236
Fatigue
238
PWR Fatigue Testing at SCK•CEN in the Framework of INCEFA+
239
Abstract
239
1 Introduction
239
2 Material
240
3 Specimen
240
4 Environment
242
5 Fatigue Testing
242
6 Extensometers
244
7 Test Result
244
8 Discussion of Test Results
252
9 Conclusion
253
Acknowledgments
254
References
254
The Effect of Technological and Structural Factors on the Strength of Polyethylene Adhesive Joints
255
Abstract
255
1 Introduction
256
2 Methodology
257
2.1 Adherend
257
2.2 Surface Treatment
257
2.3 Adhesives
258
2.4 Adhesive Joints
259
2.5 Strength Tests and Statistical Analysis
260
3 Results
261
3.1 Results of Adhesive Joints Strength
261
3.2 Statistical Results of Adhesive Joints Strength
262
3.3 Elongation at Break of Adhesive Joints
264
3.4 Failure Patterns of Adhesive Joints
266
3.5 Results Discussion
268
4 Conclusions
269
References
270
Compression of Strain Load History Using Holder Exponents of Continuous Wavelet Transform
272
Abstract
272
1 Introduction
273
2 Theoretical Background
274
2.1 Singularities Detection with Holder Exponents
274
3 Methodology
275
3.1 Strain Signal Acquisition
276
3.2 Continuous Wavelet Transform and Lipschitz Regularity Analysis
276
3.3 Compression of Strain Time Histories and Fatigue Life Prediction
278
4 Results and Discussion
280
4.1 Continuous Wavelet Transform of Time History
280
4.2 Comparison of Lipschitz-Based and Time-Domain-Based FDE Techniques
281
5 Conclusions
285
Acknowledgements
286
References
286
Structural Optimization for the Gusset Plate in the Boom Structure of Concrete Pump Truck
287
Abstract
287
1 Introduction
287
2 General Introduction of CPT
288
2.1 Configuration of CPT
288
2.2 Loading Characterization
289
2.3 Gusset Plate
290
2.4 Representative of Region and Loading for Optimization
292
3 Design Of Experiment (DOE)
294
3.1 Design Process
294
3.2 Conceptual Design
294
3.3 Detailed Design
296
4 Conclusion
298
Acknowledgement
299
References
299
Failure Analysis of Prematurely Failed Hip Joint Implant Inside the Femur Bone
300
Abstract
300
1 Introduction
300
2 Experimental
302
2.1 Material
302
2.2 Method
303
3 Results and Discussion
304
3.1 Hardness and Bend Test
304
3.2 Chemical Analysis Test
304
3.3 Stereo Zoom and Optical Microscopy
305
3.4 SEM-EDS Analysis
306
4 Conclusions
308
Acknowledgements
308
References
309
Comparative Study of Defect-Based and Plastic Damage-Based Approaches for Fatigue Lifetime Calculation of Selective Laser-Melted AlSi12
311
Abstract
311
1 Introduction
311
2 Materials and Methods
314
2.1 Experimental Setup
314
2.2 Theory and Calculations
319
3 Results and Discussion
321
4 Conclusions and Outlook
324
Acknowledgements
325
References
325
Fatigue Damage of Waterwall Tubes in a 1000 MW USC Boiler
328
Abstract
328
1 Introduction
328
2 Description of the Boiler
329
3 Results and Discussion
330
3.1 Visual Observation
330
3.2 Chemical Analysis
330
3.3 Mechanical Properties
330
3.4 Microstructural Observation
331
3.5 Cracks and Fracture Analysis
331
3.6 EDS and XRD Phase Analysis
333
3.7 Root Cause Analysis
336
4 Conclusions and Recommendations
337
Acknowledgements
338
References
338
Fatigue of Steels Used in the Manufacture of Components for Heavy Load Vehicles
339
Abstract
339
1 Introduction
339
2 Experimental Procedure
341
3 Results and Discussion
343
4 Conclusions
348
Acknowledgements
348
References
349
Specimen Thickness Effects on Front Edge Shape of Fatigue Crack in Al7075-T6 Alloy
350
Abstract
350
1 Introduction
350
2 Material, Specimen and Experimental Procedures
351
3 Results and Discussion
352
3.1 Curvature Radius of Fatigue Crack Front Edge
352
3.2 Change in the Plastic Zone Size in the Specimen Thickness Direction
354
4 Conclusion
357
References
357
Finite Lifetime Estimation of Mechanical Assemblies Subjected to Fretting Fatigue Loading
359
Abstract
359
1 Introduction
359
2 The MWCM to Estimate Fatigue Life Under CA Multiaxial Fatigue Loading
360
3 The TCD Approach
362
4 Estimation of Stress Quantities Relative to the Critical Plane Under CA Multiaxial Loading
363
5 Formalization of the Design Methodology to Estimate Finite Lifetime of Mechanical Assemblies Under CA Fretting Fatigue Loading
364
6 Validation with Experimental Data
366
7 Results and Discussion
369
8 Conclusion
370
Acknowledgment
370
References
371
Probabilistic Modeling of Coating Delamination
373
Abstract
373
1 Problem Formulation and Resulting Equations
374
1.1 Discontinuous Solutions for Coated Half-Plane with Interface Cracks
375
1.2 J-Integrals and Stress Intensity Factors at Interface Crack Tips
377
2 Probabilistic Model of Cyclic Coating Delamination
378
3 Some Numerical Results
380
4 Conclusions
383
References
384
Failure of Giant Wheel Ride at an Amusement Park
385
Abstract
385
1 Introduction
385
2 The Parameters of the Central Shaft
387
3 Metallurgical Analysis
387
4 Structural/Stress Analysis
389
5 Conclusions
391
References
391
Thermal-Mechanical Fatigue Analysis of a Main Steam Isolation Valve of a Boiling Water Reactor-5
393
Abstract
393
1 Introduction
393
2 Statement of the Problem
394
3 Materials and Methods
395
4 Results
399
5 Conclusions
401
Acknowledgement
402
References
402
Influence of Soft Particle Peening Treatment on Fatigue Strength of Aluminum Alloy A5052
404
Abstract
404
1 Introduction
404
2 Influence of Hardness on Surface Modification Effect [13]
405
2.1 Experimental Method
405
2.2 Result of Extent of Wear and Vickers Hardness
406
3 Influence of Soft Resin Particle Peening on Fatigue Strength Characteristics of Aluminum Alloy A5052
407
3.1 Material and Experimental Procedure
407
3.2 Influence on Hardness Distribution, Surface Roughness and Residual Stress
408
3.3 Influence on Fatigue Strength
410
3.4 Consideration by Impact Energy
411
4 Conclusions
413
References
413
Fatigue Life Calculation of Load-Adapted Hybrid Angular Contact Ball Bearings
415
Abstract
415
1 Introduction
415
2 Method of Calculation
416
2.1 Input Parameters
417
2.2 FE Model
420
2.3 Calculation of Bearing Fatigue Life
421
3 Calculational Results
423
4 Conclusion and Outlook
427
Acknowledgments
427
References
427
The Influence of Hydrogen on Fatigue Fracture in Mooring Chain Steel
429
Abstract
429
1 Introduction
429
2 Experimental Procedure and Methods
430
2.1 Materials
430
2.2 Microscopic Observation
430
2.3 Mechanical Tests
431
2.4 Methods
431
3 Results
431
4 Discussion
436
5 Conclusions
439
Acknowledgements
439
References
439
Monitoring Micro-damage Evolution in Structural Steel S355 Using Speckle Interferometry
441
Abstract
441
1 Introduction
441
2 Basics on Fatigue Damage and Metrology
441
2.1 Stages of Cyclic Damage
441
2.2 Experimental Background on Damage Assessment
442
2.3 Fundamentals of Speckle Interferometry
443
3 Experimental Methods and Materials
444
4 Measurement Results
446
5 Summary and Outlook
450
Acknowledgment
450
References
450
On an Extension of the Fatemi and Socie Equation for Rolling Contact in Rolling Bearings
452
Abstract
452
1 Introduction
453
2 Theory and Description
455
2.1 Critical Plane Criterion of Fatemi and Socie
455
2.2 Determination of Shear Strain Amplitude and Normal Stress
457
3 Application to Rolling Contact
459
3.1 Configuration
459
3.2 Influence of the Normal Stress in the Critical Plane
461
4 Simulations Results
464
4.1 Critical Plane Orientation and Location
465
4.2 Crack Initiation Lifetime Calculation in the Approach A1 and A2
466
4.3 Comparison with Standard DIN ISO 281
468
5 Conclusion
469
References
470
Durability of Steel Joints with Ductile Adhesive Subjected to Fatigue Tests
472
Abstract
472
1 Introduction
472
2 Experimental
473
3 Results and Discussion
474
4 Conclusions
477
References
477
Effect of an Adhesive Bonding on the Fatigue Life of Advanced High Strength Steel Spot-Welds
478
Abstract
478
1 Introduction
478
2 Specimen Preparation
479
3 Test Results and Discussion
480
3.1 Thickness Dependence of the Joint Strength
480
3.2 Sheet Strength Dependence of the Joint Strength
486
4 Conclusions
492
Acknowledgement
493
References
493
Fatigue Life Predictions for L-Shaped Cracks
494
Abstract
494
1 Introduction
494
2 Methodology and Formulation
495
2.1 Normal Crack Front Advance
495
2.2 Length Advance
498
3 Results and Discussion
498
3.1 Normal Crack Front Advance
498
3.2 Length Advance
502
4 Conclusions
503
Acknowledgements
503
References
503
Modelling of Short Crack Arrest and Fatigue Propagation Using Non-local Fracture Criteria
505
Abstract
505
1 Introduction
505
2 Non-local Fracture Criteria
506
3 Dugdale’s Crack Model
507
4 Fatigue Growth of the Short Cracks
508
5 Arrest of the Short Cracks
510
6 Conclusions
512
References
512
Critical Analysis of Randomly Rough Surfaces for Contact Mechanics Through Statistical Simulation
514
Abstract
514
1 Introduction
514
2 Simulation Methods
516
3 Simulations and Simulation Results
519
4 Discussion
522
5 Conclusions
524
Acknowledgements
524
References
524
Panel Test for New Developed Airbus A321 ACF Overwing Door and Surrounding Structure
526
Abstract
526
1 Introduction into the A321neo ACF Project
526
2 Influence of Design on Verification and Validation Needs
527
3 Test Scenario
527
4 Description of Chosen Test Set-up
530
5 Specimen Adaptation to Test Needs
531
6 Test Program
531
7 Conclusion
533
Acknowledgement
534
References
534
Strain Rate Concentration Factor for Round and Flat Test Specimens
535
Abstract
535
1 Introduction
535
2 Definition of Strain Rate Concentration Factor
536
3 Strain Rate Concentration for the Round and Flat Specimen
537
4 Relationship Between the Strain Rate Concentration Factor and the Stress Concentration Factor
538
5 Conclusion
541
References
542
A Comparison Between Critical-Plane and Stress-Invariant Approaches for the Prediction of Fretting Fatigue Crack Nucleation
544
Abstract
544
1 Introduction
544
2 Theoretical Background
545
2.1 Critical Plane Approach
545
2.2 Stress Invariant Approach
546
3 Experimental Data
546
4 Methodology
547
4.1 Nucleation Life
547
4.2 Propagation Life
548
5 Results
548
5.1 Comparison of Initiation Location
548
5.2 Comparison of Fretting Fatigue Life
549
6 Conclusions
550
Acknowledgement
551
References
551
Effect of Short Crack Behavior on the Propagation Life Prediction for a Fretting Cylindrical Pad Configuration
553
Abstract
553
1 Introduction
553
2 Numerical Analysis
554
2.1 Finite Element Model
554
2.2 Life Predictions
556
3 Results
557
4 Conclusions
559
Acknowledgements
559
References
559
Simulation of Cyclic Deformation Behavior of Ferritic P92 Steel Based on Unified Viscoplastic Model
561
Abstract
561
1 Introduction
561
2 Experimental Procedure
562
3 Experimental Results and Discussion
563
4 Simulation of LCF and CFI Deformation
565
4.1 Constitutive Model
565
4.2 Determination of Material Parameters
566
4.3 Simulation Results and Discussion
567
5 Conclusion
569
Acknowledgements
569
References
569
Fatigue Life Analysis of Un-repaired and Repaired Metallic Substrate Using FRANC2D
572
Abstract
572
1 Introduction
572
2 Materials and Methodology
573
2.1 Materials
573
2.2 Modelling in FRANC2D/L
574
3 Results and Discussion
575
4 Conclusions
578
Acknowledgements
578
References
578
Wear
580
Effect of Cryosoaking Period on Soft Tempering Temperature and Wear Mechanism in AISI H11 Tool Steel
581
Abstract
581
1 Introduction
581
2 Experimental Procedures
582
2.1 Material Selection
582
2.2 Heat Treatment and Cryogenic Treatment
582
2.3 Hardness Test
583
2.4 Wear Test
583
2.5 Metallography
584
3 Results and Discussion
584
3.1 Hardness Variation
584
3.2 Morphology of Carbides
584
3.3 Wear Mechanism
585
3.4 Standardization of Soft Tempering Temperature
589
4 Conclusions
592
References
592
Dry Wear Behavior of Basalt/Carbon-Reinforced Epoxy Composite by Taguchi Method
593
Abstract
593
1 Introduction
593
2 Materials
595
2.1 Experimental Design
595
2.2 Wear Tests
596
3 Results and Discussion
596
3.1 Analysis of Weight Loss
596
3.2 Anova
599
4 Conclusions
600
References
600
Wear Property of Epoxy Reinforced with Carbon Using a Response Surface Methodology
603
Abstract
603
1 Introduction
603
2 Materials
605
2.1 Experimental Design
605
2.2 Wear Tests
606
3 Results and Discussion
606
3.1 Weight Loss
606
3.2 Anova
608
3.3 Regression Analysis
611
3.4 Optimization of Responses
611
4 Conclusions
612
References
612
Microabrasive Wear of Titanium Chrome Plated
614
Abstract
614
1 Introduction
614
2 Methods
615
2.1 Electrolytic Chromium Deposit
615
2.2 Testing Equipment
615
2.3 Test Method
616
2.4 Characteristics of the Specimens
617
2.5 Hardness Evaluation
618
2.6 Wear Tests of the Uncoated Specimens of Titanium
618
2.7 Wear Tests of the Titanium Specimens Coated with Chrome
619
3 Discussion
621
4 Conclusions
624
References
625
Experimental Investigate of the Wear and Friction Performance Considering Effects of Surface Topography and Lubricant
627
Abstract
627
1 Introduction
627
2 Effects of Surface Topography
628
3 Effects of Lubricant Characteristics
629
4 Conclusion
631
Acknowledgments
632
References
632
Experimental Simulation and Analysis of Die Casting Mould Wear
633
Abstract
633
1 Introduction
633
2 Prototype Wear Testing Equipment
633
3 Experimental Work
635
3.1 Samples
635
3.2 Experiment Parameters
635
3.3 Results and Analysis
636
4 Conclusion
638
Acknowledgements
638
References
638
Structure and Properties of the New Antifriction Composite Materials for High-Temperature Friction Units
640
Abstract
640
1 Introduction
640
2 Experimental Procedure
642
3 Conclusion
648
References
648
Comprehension of Thermomechanical Phenomena and Material Behavior During High Speed Contact
650
Abstract
650
1 Introduction
650
2 Contact Interaction at ENIT
652
2.1 Presentation of the Test Device
652
2.2 Test Device Instrumentation
653
2.3 Contact Pieces and Contact Geometry
653
2.4 Test Procedure
654
2.5 Presented Tests
655
3 Data Analysis
656
3.1 Force Analysis
656
3.2 Friction Analysis
658
3.3 Temperature Analysis
660
3.4 Wear Analysis
662
4 Discussion
666
5 Conclusion
670
References
671
An Investigation into the Early Life Cycle Wear-Induced Failure of an All-Terrain Vehicle Ball Joint Cotter Pin
673
Abstract
673
1 Cotter Pin and Castle Nut Discussion
673
2 Accident Summary and Investigation
674
2.1 Accident Facts and Summary
674
2.2 Accident Vehicle Investigation
674
2.3 Subsequent Research and Investigation
675
3 Ball Joint Analysis
677
4 Exemplar Parts Testing, Results, and Comparisons with the Subject Cotter Pin Pieces
678
5 Conclusions
682
References
682
In-manufacture Running-in of Engine Components by Using the Triboconditioning® Process
683
Abstract
683
1 Introduction
683
2 Part Preparation and Testing
685
3 Results and Discussion
685
3.1 Effect of Triboconditioning® on Valve Train Friction and Wear
685
3.2 Effect of Triboconditioning® on Piston-Bore Friction and Wear
689
3.3 Development of Bushingless Connecting Rods via Triboconditioning®
691
4 Conclusions
692
References
692
Wear Behavior of ZrO2 Particle Reinforced (Fe,Ni) Matrix Composite
694
Abstract
694
1 Introduction
694
2 Experimental
695
3 Results and Discussion
696
3.1 X-Ray Diffraction (XRD)
696
3.2 Density
696
3.3 Wear Properties
697
3.4 Corrosion Behavior
700
4 Conclusion
701
References
701
Nanoscale Wear of Carbon Overcoat Subjected to Laser Heating in an Inert Gas Environment
703
Abstract
703
1 Introduction
703
2 Experimental
704
2.1 Test Pin and Disk
704
2.2 Experimental Setup [11]
705
2.3 Evaluation Method of DLC Wear on the Pin and Magnetic Disk Surfaces
706
3 Experimental Results and Discussion
706
3.1 In the Case Without Laser Heating
706
3.2 In the Case with Laser Heating
708
3.3 Observation of the DLC Thin Film on the Magnetic Disk Surface After Friction Wear Test
713
4 Conclusion
715
Acknowledgment
715
References
715
Wear Simulation Method for Mechanical Seals Under Mixed Lubrication Using Flow Factors
717
Abstract
717
1 Introduction
717
2 Mixed TEHD Lubrication Model
719
2.1 Fluid Mechanics Analysis
719
2.2 Asperity Contact Mechanics Analysis
720
2.3 Thermomechanics Analysis
721
2.4 Force Balance Mechanisms Analysis
721
2.5 Coupling Relationship
722
3 Wear Mechanisms Analysis and Numerical Algorithm
722
3.1 Wear Mechanisms Analysis
722
3.2 Numerical Algorithm
723
4 Simulation Studies and Discussions
724
4.1 Effects of Sealed Fluid Pressure
724
4.2 Effects of Rotating Speed
726
4.3 Effects of Roughness
727
5 Conclusions and Future Work
729
Acknowledgments
729
References
729
Boride Coating on Titanium Alloys as Biomaterial in Wear and Fretting Applications
731
Abstract
731
1 Introduction
731
2 Materials and Methods
732
3 Results and Discussion
734
3.1 Microstructure
734
3.2 Morphology and Thickness
734
3.3 Phase Composition
735
3.4 Hardness
736
3.5 Adhesion
736
3.6 Wear
738
4 Conclusions
741
Acknowledgments
742
References
742
Wear Behavior of ZTA Reinforced Iron Matrix Composites
744
Abstract
744
1 Introduction
744
2 Experimental Details
745
2.1 Composites Preparation
745
2.2 Sliding Wear Test
747
2.3 Three-Body Abrasive Wear Test
747
3 Results and Discussion
748
3.1 Microstructure and Properties
748
3.2 Sliding Wear
751
3.3 Three-Body Abrasive Wear Resistance
754
4 Conclusions
756
References
757
Friction and Wear of Mouthguard Material with a Laser-Textured Surface in Reciprocating Sliding Motion
759
Abstract
759
1 Introduction
759
2 Experimental Apparatus and Procedure
760
3 Results and Discussion
762
3.1 Effects of Pit Diameter
762
3.2 Effects of Pit Area Ratio
763
3.3 SEM Observations of Wear Processes
765
4 Conclusions
768
References
769
Effect of Prior Ratcheting Deformation on Low Cycle Fatigue Behaviour of AISI 4340 Steel
771
Abstract
771
1 Introduction
771
2 Experimental Details
772
2.1 Material Selection, Heat Treatment, Basic Metallography and Specimen Design
772
2.2 Ratcheting and Post-ratcheting Low Cycle Fatigue Tests
772
3 Results and Discussion
773
3.1 Microstructural Analysis
773
3.2 Hardness and Tensile Properties
774
3.3 Ratcheting Behavior Under Varying Stress Ratios
774
3.4 Effect of Previous Ratcheting Deformation on Low Cycle Fatigue Behaviour of the Steel
776
4 Conclusions
778
References
778
Finite Element Model in Abrasion Analysis for Single-Asperity Scratch Test
780
Abstract
780
1 Introduction
780
2 Material Characterization
781
2.1 Material
781
2.2 Experimental Characterization
781
2.3 Uniaxial Tensile Test
781
2.4 Fracture Tensile Test
783
3 Material Model Calibration
784
3.1 Finite-Element (FE) Model
784
3.2 Flow Curve Extrapolation
784
3.3 MBW Model Calibration
785
4 Model Application: Single Asperity Test
787
4.1 Experiments
787
4.2 Simulation
788
5 Conclusions
790
Acknowledgements
790
References
790
Analysis of the Fretting Wear Phenomenon on the Surface Coatings of Form-Wound Coil
792
Abstract
792
1 Introduction
792
2 Fretting Wear
793
2.1 Fretting Wear Mechanism
793
3 Experimental Setup
795
4 Experimental Results
796
4.1 Experimental Procedure
796
5 Discussion
799
6 Conclusions
800
References
800
Tribological and Mechanical Properties of Polyester Based Composites with SiC Particles
801
Abstract
801
1 Introduction
801
2 Experimental Procedure
802
2.1 Materials
802
2.2 Characterization Techniques
802
3 Results
803
4 Conclusions
806
Acknowledgments
806
References
806
Numerical Calculation of Local Adhesive Wear in Machine Elements Under Boundary Lubrication Considering the Surface Roughness
808
Abstract
808
1 Introduction
808
2 Numerical Wear Calculation
810
2.1 Wear Modelling
810
2.2 Local Wear Modelling
811
3 Calculation Results
812
3.1 Calculation of the Wear Coefficient
812
3.2 Calculation of Wear in Machine Elements
813
4 Validation
814
4.1 Test Results
814
4.2 Comparison
817
5 Summary and Outlook
818
References
818
Numerical Investigation and Optimization of Loosening Behavior of Wheel Nuts for Passenger Cars
820
Abstract
820
1 Introduction
820
2 Experiments and Simulations
821
3 Results and Discussions
822
4 Conclusions
825
Acknowledgement
825
References
825
Optimization of Rigidity of Aluminum Alloy Wheels
826
Abstract
826
1 Introduction
826
2 Simulation and Optimization
827
3 Results and Discussions
828
4 Conclusions
830
References
831